BOM – Multiple for one equipments, Work Order wise BOM (Customer specific and order specific), BOM expansion and implosion. Hierarchy wise view, Copy and tag facility. BOM approval so that it cannot be changed.
Machine type master
Man Power and Skill Set
Process and Process sequences.
Job Card – Multiple for one Product (Process Route Card)
Cost estimation based on BOM against Sales Inquiry- RM cost, Sub contracting cost, internal process cost and other cost.
Work Order against Sales Order (make to order), Sales Forecasting, and internal.
Procurement Planning work order wise: For every sales order every Finish Item – Raw material / component required based on stock available.
Material allocation (booking) and de allocation (release) against Work Order
Machine and process wise scheduling of work order
Store Indent generation against Work Order.
Material placement work order wise.
Production start and done entry.
Approved Vendor for Job Work with rates.
Job Work out for Sub Contracting.
Job Work In
“labor Bill” passing as per Process wise vendor wise rate
QC based Labor bill passing.
QC done parameter wise with tolerance
Job Work Rework chargeable and non chargeable
Rejection settlement
Material movement on shop floor
RM used in multiple BOM list BOM – Multiple for one equipments, Work Order wise BOM (Customer specific and order specific), BOM expansion
Distinct Features for Production
Man, Machine, Process, Material, Quality check and Money (costing) – get controlled, monitored, get account for, tracked and planned with complete ease.
Easy entry point for all the Production related transaction as per single work order but for multiple processes and against multiple work order for Single Process.
Total material Flow control on production floor.
Job Card – The total number of Processes to be done for one work order is defined in stages where type of process with specific sequence, machine type required and input material and output material with quantity is defined. BOM is prepared automatically against this.
Work order wise – for every process / stage wise Production monitoring. System will show number of Process pending and done.
Production monitoring
For Quick Look, different color indication for different status like processes done/ pending/ material out for job work / Quality check required, whether stage in independent or dependent on any other stage. Total material lying at Vendor location and pending jobs of vendor also at single click.
System will show material lying on machine or not. This will help supervisor to get material from store and can make store indent quickly with minimum data entry.
Transactions entries can be done with minimum data entries from dynamic buttons for every stage. So no need of entering work order and stage details, input material, output material qty required etc. This will reduce data entry for production team and reduce errors as well. Any lay man can operate easily with minimum training knowledge.
Direct Transactions like Store indent – Job work issue out – QA testing, Rejected material placement on previous stage can be done easily from interactive monitoring form.
System provides for Material Consumption and wastage report for each production process.
Production supervisor can make faster decision for work allocation to machine operator by looking at total work pending / scheduled on the machine and material available- work order wise.
Material lot wise – produced and consumed item for tracking.
Lot number wise tracking.
Lot number wise -Produced Items raw material used – supplier name- purchase date.
MIS report for calculated costing- actual costing.
Easy Production Entry by Direct Production facility where we do not wish to maintain detailed data but want to maintain consumption and production based on BOM, Work order or internal.
Daily Production reporting: Machine usage- process wise, work order wise
Operator wise Daily production done report- work order wise.
Work order wise production: stage wise work in progress report
